A automatic flow wrapping system is an automated packaging system that wraps individual products in flexible packaging film. The machine forms a seal along the length of the pack and seals at both ends to create a closed package.The finished format is usually described as a pillow pack.Unlike manual packaging methods, flow wrapping machines are built for continuous production. This makes the equipment suitable for businesses that need to package large quantities efficiently.What Is the Flow Wrapping Process?Flow wrapping machinery uses a continuous roll of flexible film to produce repeatable sealed packs.1. Product FeedingProducts enter the wrapping section through an automatic conveyor or feeding arrangement.2. The Film Is Formed Around the ProductThe packaging film is shaped around each product as it moves through the machine.3. Longitudinal SealingThe machine seals the film lengthways so that it surrounds the product in a tube.4. End Sealing and CuttingEnd-sealing jaws close the package before cutting it into an individual pack.5. Pack ExitThe sealed package exits the machine and can then be stored, distributed or displayed.Why Use a Flow Wrapping Machine?Many manufacturers invest in flow wrapping machinery to increase production efficiency while maintaining packaging quality.High Production SpeedsDepending on the machine model and product dimensions, a flow wrapper may package several thousand items each hour.Uniform Seals and AppearanceProducts pass through the same controlled sealing process. This can help keep retail packs neat and recognisable.Lower Operator RequirementsAn automated system reduces hands-on work throughout the wrapping process. Staff can therefore spend less time on repetitive packaging work.A Protective Film BarrierA closed flow-wrapped pack provides protection from dust, damp conditions, contamination and physical contact during warehousing, handling and delivery.Packaging for Different ProductsCurrent flow wrapping systems can handle a broad selection of product dimensions, shapes and film types.Which Products Can Flow Wrapping Machinery Package?Flow wrapping machinery can be used for many food and non-food products.Typical applications include: Individual or grouped biscuits Bakery products Sweets, chocolate bars and confectionery Fresh produce Selected frozen products Medical devices Pharmaceutical goods Personal care products Domestic and consumer products Hardware components Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.Flow Wrapping Film OptionsDifferent film materials can be used according to the packaging requirements.Common materials include: BOPP film Polyolefin packaging film Polyethylene film PET film The most suitable film depends on the product, required shelf life, desired presentation and production environment.When Is It Time to Use Flow Wrapping Machinery?Many businesses move to automatic flow wrapping when manual packaging begins to restrict production.Signs that an upgrade may be needed include: Your required packaging output is rising Hand wrapping creates a production bottleneck Packaging quality varies between operators Greater consistency is required Labour costs are increasing Automation may provide steadier production without reducing packaging consistency.What Features Should You Look for in Flow Wrapping Machinery?The correct machine should be chosen according to the product and production requirements.Specifications to review include: Packaging speed get more info Product size capacity Easy product changeovers Printed-film registration using photocells Date and batch-code printing Automatic feeding integration User-friendly controls Reliable sealing performance Machine suitability will be determined by the items being packed, required output and expected business growth.How Do Flow Wrappers Differ from Shrink Wrap Machines?Flow wrapping and shrink wrapping both involve film, but they form packs in different ways.Flow wrapping machinery forms film around the product before applying length and end seals.With shrink wrapping, the product is enclosed in film that shrinks when it passes through a heat tunnel.Businesses should consider presentation, product characteristics and post-production handling when selecting a system.Flow Wrapping Machine IntegrationYes. Many flow wrapping machines are designed to connect with existing production equipment.Compatible equipment may include automatic feeders, conveyors and labelling systems. This allows manufacturers to add automated packaging without making major changes to the full production line.Flow Wrapping Machinery from KempnerKempner has supplied packaging machines and materials across the UK for over five decades.The available machinery includes horizontal and vertical flow wrappers for food and non-food applications.Machines can be supplied with printed-film registration, optional coding systems and tailored configurations.Kempner also provides installation, commissioning, servicing and ongoing technical support. These services can help businesses keep equipment operating consistently.Questions About Flow Wrapping MachineryWhat Does a Flow Wrapper Package?A flow wrapping machine creates sealed film packs around individual items. These packs can protect products during storage, transport and retail display.Can Food Be Packaged with a Flow Wrapper?Yes, they are. Flow wrapping is widely used for many bakery, confectionery, snack and fresh-food applications. It provides secure and hygienic packaging.Can a Flow Wrapper Be Used for Manufactured Goods?Yes. Manufacturers use flow wrapping machinery for a range of healthcare, industrial and consumer products.How Many Products Can a Flow Wrapper Package?Operating speed depends on the machine and the product being packaged. Many high-performance machines can package thousands of individual items each hour.